This panel was shaped to a ceiling that is not flat, not square and not parallel to anything. There is no version of it you can order.









2025-04-30 · from the shop’s daily record
Ram Board was tried first and rejected as too flexible to hold a line. The ceiling was instead chalk-lined and templated with two-inch strips cut from a utility sheet, hot-glued and stapled together in situ, labelled on every side, then lifted off in one piece and drawn onto the panels.
2025-04-30 · from the shop’s daily record
The seam between the two panels came up out of square and was recut until it closed. Biscuit-cut, glued, and clamped by hot-gluing sacrificial boards to the faces so the clamps had something to pull against.
2025-05-01 · from the shop’s daily record
Sizing the edge, the cut went wrong and ruined one section. The damaged piece was not thrown away: it was run up on the drywall lift first, to learn how the panel would behave and to check the seam held. That dry run is where we found the finished length needed to come down an eighth of an inch to clear the bow in the walls.
2025-05-06 · from the shop’s daily record
Old biscuits removed, the seam sanded and cleaned, new biscuits glued in. Hot glue would not hold the joining boards this time, so the panel was pulled together with toe straps instead. Solid wood edges biscuited on, every seam puttied.
2025-05-07 · from the shop’s daily record
Twelve L-brackets were fabricated, the ceiling drywall cut open between the joists, and the brackets fixed to two joists. Construction adhesive, then the panel lifted into place with a drywall lift, three people, helping hands and wall jacks — and screwed through the brackets from inside the attic above. The insulation went back and the drywall was patched behind it.
What this does not show
- This is one element of one kitchen. It was chosen because the shop wrote down every day of it, which is not true of most jobs.
- No price is shown. The documents on this job do not cover the first three and a half months of work, so any figure we published would look precise and would not be.
- The marble, the stone shelves, the glass, the appliances, the lighting and the floor are not ours. We do not make or quote countertops and sinks at all.
- The photographs are of the finished room as it was styled and shot. We have not retouched them, and no photograph here shows the panel that was ruined — by the time anything was photographed, it had been remade.
Customer name and address withheld. ← More kitchens
